Install the mixing station and operate the sand Washer
When setting up the sand washing machine at the mixing station, it's important to manage the wastewater properly. Directly discharging the used water into the sewer system is not allowed; instead, the wastewater must be treated and clarified before release. This ensures environmental compliance and avoids potential legal issues.
The sand processed by the mixing station’s sand washing machine can be transported using a conveyor belt, hand trolley, or other suitable transport methods. Choosing the right transportation method depends on the scale of operation and the distance required for moving the material.
The size of the discarded materials is separated based on the flow rate of the wastewater. To retain more sand in the final product and remove smaller particles, you should increase the water input and lower the gate 3 (refer to Figure 49). Lowering the gate allows more sand to be washed thoroughly, while increasing the outflow speed of the wastewater helps in better separation.
If the goal is to improve the efficiency of removing fine impurities and keep only the powdery particles in the sand, then the position of gate 3 should be raised. This adjustment helps control the amount of sand that passes through, ensuring a cleaner final product.
By adjusting both the water supply and the position of gate 3, the mixing station’s sand washing machine can achieve optimal washing and sorting results. This process is crucial for maintaining the quality and consistency of the sand produced.
For the best results, the feeding process into the mixing station’s sand washer should be as uniform as possible. Manual loading is discouraged because it can lead to inconsistent output. Instead, mechanical feeders such as trough feeders or disc feeders should be used to ensure a steady and even supply of material.
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