Precorp, a key client of ANCA USA, has introduced an innovative technology for PCD tools, which has significantly enhanced their production capabilities and competitive edge.
**The aviation and automotive industries are driving the development of advanced materials**
With a growing demand for efficient and lightweight components in aerospace and automotive sectors, new and unique materials have emerged. These materials require more sophisticated processing techniques, pushing the boundaries of traditional tooling. As a result, industries like aerospace are increasingly adopting fuel-efficient composites such as carbon fiber-reinforced plastic (CFRP). This shift is increasing the demand for polycrystalline diamond (PCD) cutting tools, which offer superior performance in machining tough materials.
For manufacturers aiming to enter this rapidly expanding market, ANCA’s new EDGe electrolytic tool grinding machine offers a groundbreaking solution for PCD tool production. The EDGe is designed specifically for grinding and electrolytically processing PCD tools, while also supporting carbide tool grinding. Its dual-spindle design allows for efficient and versatile production, making it an ideal choice for companies looking to expand into PCD tool manufacturing with reduced risk.
With over 30 years of experience in tool grinding, ANCA is recognized for its advanced tool design software and wide range of applications. The EDGe was developed based on this extensive expertise, delivering high flexibility and efficiency for PCD tool production. The user-friendly interface simplifies the input of tool geometries, making the production process faster and more intuitive.
**Precorp and its partners are committed to advancing technological innovation**
Precorp, a leading manufacturer of PCD cutting tools and a major supplier to Boeing for the 787 Dreamliner, has played a key role in the development of the EDGe machine. Their deep knowledge of PCD tool development provides a valuable testing ground for the EDGe, ensuring that it meets real-world production needs.
Richard Garrick, Chairman of Precorp, emphasized the importance of collaboration: “Working with ANCA has been instrumental in advancing our production technologies and differentiating us in the market. Their willingness to innovate and develop new solutions aligns perfectly with our strategy.â€
“Partnering with a machine tool supplier who actively supports technology development is crucial,†he added. “ANCA has consistently demonstrated this commitment. Together, we developed the EDGe electric tool grinding machine for PCD drill bits, which has accelerated the adoption of EDG technology. The EDGe enables efficient PCD drilling, allowing these tools to be used more widely. With traditional software support, it’s easy to program and repair PCD tools without high costs. ANCA ensures project success by providing necessary resources. We will continue working with ANCA and other suppliers to bring higher technical support to our manufacturing processes.â€
A comparison test between electrolysis-produced and ground PCD drill bits showed significant improvements in performance. The EDGe machine produced drill bits with sharper cutting edges, less residual burrs, and better durability.
**RMIT contributes to the development of EDGe**
Another key partner in the EDGe project is RMIT University in Australia, where researchers are conducting data analysis as part of a PhD program. Their academic insights, combined with ANCA’s engineering expertise, help create cutting-edge products.
The EDGe uses a patented pulsed spark generator that optimizes energy levels and adjusts gap distances in real time, improving surface quality and reducing processing time. Operators have praised the machine for its real-time feedback during the electrolysis process.
The EDGe is a versatile machine suitable for a wide range of tools and applications. Since its launch, it has helped customers elevate their PCD tool production to new levels of precision and efficiency.
As shown in testing, the quality of tools produced using electrolysis on the EDGe meets even the most demanding technical standards, proving its reliability and effectiveness in industrial settings.
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