The textile printing and dyeing industry has long been one of the most resource-intensive sectors, consuming large amounts of water, energy, and electricity. As global market competition intensifies, stricter environmental and quality standards are being introduced across the world. For example, the Oeko-Tex Standard 100, developed by the International Association for Research and Testing in the Textile Industry, and the EU’s eco-label certification have become essential benchmarks for sustainable textile production. These standards promote eco-friendly textiles through high-tech, clean production processes that not only focus on product quality but also require strict environmental controls throughout the entire supply chain.
Given that over 70% of our products are exported to the European Union, the United States, and Japan, it's crucial for us to comply with these evolving regulations. To avoid technical trade barriers that could restrict our exports, we implement proactive measures at every stage of the product lifecycle—ranging from equipment upgrades, process optimization, to comprehensive production management. By integrating these elements, we aim to create a more efficient and sustainable operation model that minimizes environmental impact, reduces resource consumption, and enhances overall business competitiveness. This approach supports the company’s long-term, healthy growth.
**1. Production Management**
**1.1 Promote Refined Management and Standardize Operations**
We have established a four-tier energy consumption monitoring system, including the company, factory, workshop, and team levels. Energy usage targets are broken down accordingly and directly tied to employee and manager wages, encouraging all staff to actively participate in energy conservation efforts. Every energy-consuming device is equipped with measuring instruments, ensuring that energy consumption data is accurately recorded and monitored. Alongside this, we strictly regulate employee operations to ensure consistency and efficiency in production.
Each machine follows a standardized production process, which must be strictly followed by employees to minimize quality issues caused by operational differences and reduce energy waste due to irregular practices. For instance, employees are required to "close steam Valves promptly" to prevent losses from human error. They are also instructed not to open the glass windows of washing tanks during non-production hours to avoid unnecessary steam loss. When adjusting the pressure of drying cylinders, they are trained to adjust steam pressure based on the humidity of the fabric, avoiding excessive steam supply. Additionally, cooling water usage is controlled according to the temperature of the fabric, with a target of 40°C for the cloth falling temperature to reduce waste. During water changes when switching between different fabric types, the process requires that only one valve (either the inlet or drain valve) be opened at a time, minimizing water loss. Through these detailed operational guidelines, we significantly reduce energy and water waste while maintaining product quality stability.
Customer Satisfaction Product: Steamer _ Steaming Machine _ Yarn Setting Machine _ Steaming Pan _ Steaming Machine
ZHEJIANG KINGSIR VALVE CO., LTD. , https://www.cn-kingsir.com