Process parameters
The most critical metric for strengthening equipment is the repeatability of production and the consistency of the results. The process parameters that affect the intensification results include:
Nozzle size / throw size
2. throwing head power (such as using shot peening)
3. Jet/projection speed
4. Nozzle/head angle
- Head position
- Directional sleeve movement
- Nozzle walking
Taking the shot peening of a leaf spring/round spring as an example, the position of the throwing head is extremely important for ensuring that the surface of the spring achieves the required enhanced coverage. The determination of the position of the throwing head is to be carried out after several tests on a plurality of parts and samples, and the factors such as the optimum projection angle, velocity, and flow rate at the position are studied, and the test, research, adjustment, and retest are obtained. It is a scientific and rigorous design process.
Strengthen equipment maintenance
Strengthening equipment, like cleaning equipment, requires routine maintenance. Factors that determine whether the equipment is highly reliable, have less downtime, and have low maintenance requirements include:
Use materials with high wear resistance
Direct-coupled motor drive replaces pulley drive
Easy to install/disassemble
The position of the nozzle/head is reasonable in the shot blasting/blasting chamber, and the flow of the shot is reduced to unnecessarily hammer the inner wall of the shot blasting chamber.
Use advanced control systems to help find and eliminate problems as quickly as possible
Process monitoring
High-quality intensive equipment typically uses a touch-screen friendly user interface, complemented by a PLC (precise equipment using CNC) for machine programming.
The high-end enhanced equipment of Wheelabrator (Group) also has closed-circuit reporting function, real-time monitoring of equipment operation, various performance parameters, error reminders and automatic shutdown of equipment, automatic fault finding and elimination. Only such enhanced equipment can ensure a consistent level of repeatability and enhanced results.
Stainless Steel 0.30ml/rev Gear Pump
Metering and dosing pump,pressurisation pump,No pulse transmission pump
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