Mold industry concerns, industry investment risk can not be ignored

Mold manufacturing is the foundation of manufacturing. In electronics, automobiles, motors, electrical appliances, instruments, meters, home appliances, and communication products, six to eighty percent of the parts must rely on mold molding. The capacity of China's mold market has reached about 80 billion yuan. During the “Eleventh Five-Year Plan” period, the market share of China's mold industry will reach 120 billion yuan. Although the current mold industry has a broad market space, the mold industry is plagued by the profit margins of foreign monopoly squeezed industries and the problems of domestic enterprises themselves, and the investment risk of the industry has risen sharply.

1. Foreign-funded enterprises are stepping up their efforts to eat the mold market
Foreign capital set up factories in China, which is based on China's low labor costs and cheap steel, and the core technology is the secret that they are firmly in control. Advanced technology and financial strength, coupled with China's labor and cheap raw materials, have made its competitive advantage in the market soar, while Chinese companies have increased the difficulty of upgrading.

During the "10th Five-Year Plan" period, China's mold industry has experienced rapid growth, with an average annual growth rate of 20%. In 2005, China's mold industry mold sales of 61 billion yuan, an increase of 25% over the previous year, plus more than 2 billion US dollars in imports, the Chinese mold market capacity has reached about 80 billion yuan. Experts predict that during the "Eleventh Five-Year Plan" period, China's mold industry market share will reach 120 billion yuan.

In recent years, the new round of expansion of international mold manufacturing giants in China has been in full swing. Germany's Haila Jilin settled; Japan's Toyota Mould set up a factory in Tianjin; the Shenzhen Mould Factory, which was invested and built by Belrose, Finland, was officially put into production not long ago, providing high-end mold products for the telecommunications, health care, electronics, automotive and other industries...

The large amount of foreign capital entering the country alone does not help to improve China's own mold level. Foreign-funded enterprises have advanced technology and financial strength, and then use China's labor force and cheap raw materials. The competitive advantage is self-evident. The Chinese enterprises that have been occupying the high-end mold market are even more inaccessible, which means that Chinese-funded enterprises have no chance to upgrade their grades. What Chinese companies are most afraid of is that their own strength has not been enhanced, and foreign-funded enterprises have already completed a monopoly on the Chinese mold market.

At present, China's mold industry is second only to Japan and the United States, but most of them are concentrated in the middle and low-end areas, with low technical level and added value. According to the data provided by China Die & Mould Industry Association, the precision and complex stamping dies and plastic molds, car cover molds, electronic connectors and other electronic product molds urgently needed by China's manufacturing industry still rely heavily on imports. The import and export deficit of mold products exceeds 10 More than 100 million dollars.

Second, domestic enterprises are worried
According to incomplete statistics, there are currently more than 20,000 factories producing molds in the country, more than half of which are self-produced. At the same time, most of them are small enterprises. In recent years, the pace of structural adjustment and system reform in the mold industry has accelerated, but the level of design and manufacturing is generally much behind that of industrial developed countries. Mainly manifested in:

1. Industry innovation ability is weak
The mold industry is a technology-intensive, capital-intensive industry. With the advancement of the times and the development of technology, there is an abnormal shortage of talents who can master and apply new technologies. Advanced mold fitters and corporate management talents are also in short supply. Due to the poor efficiency of the mold enterprises and the insufficient attention to scientific research and development and technological breakthroughs, the overall investment in the mold industry in research and development and technological research is too small. The difficulty of private enterprise loans also affects the technological transformation of many enterprises, resulting in a small pace of scientific and technological progress and unsatisfactory progress.

2. The overall efficiency of the industry is low
Although many domestic enterprises have adopted advanced processing equipment, the overall level of equipment is still much behind that of foreign companies. In particular, the numerical control rate of equipment and the coverage rate of CAD/CAM applications are much lower than those of foreign companies. Due to institutional and financial reasons, the introduction of equipment is not matched, equipment and accessories are not compatible, and the problem of low equipment utilization has not been solved for a long time. The low level of equipment has brought about problems such as the high proportion of fitters in China's mold enterprises.

3. Low degree of specialization, standardization, commercialization, and poor cooperation
Due to the long-term influence of “big and complete” and “small but complete”, many mold companies are lagging behind. The professional production level of molds is low, the division of specialization is not fine, and the degree of commercialization is also low. At present, the molds produced in China are only about 45% of the molds produced each year, and the rest are self-produced. The cooperation between mold companies is not good, and it is difficult to complete a large-scale mold set task. It is much behind the international level.

The low level of mold standardization and the low coverage of standard parts also have a great impact on mold quality and cost. In particular, it has a great influence on the mold manufacturing cycle.

4, mold materials and mold related technology behind
The performance, quality and variety of mold materials often affect mold quality, life and cost. Compared with imported steel, domestic mold steel has a large gap. The poor performance of plastics, plates and equipment also directly affects the improvement of the mold level.

First, the external environment analysis
Foreign-funded enterprises do not choose joint ventures because their core technologies are unwilling to go out. “There are two modes for foreign-invested enterprises to enter: First, they enter with their supporting enterprises (ie customers), which is characterized by professional service for a single customer, and the same variety of molds; second, they enter China themselves. Foreign-funded mold companies invest in China, The goal is to use China's cheap labor and cheap steel to earn more.

According to industry insiders, in foreign companies, the mold shop is a “secret workshop”, and outsiders cannot be close to it. Setting up a factory in China, foreign capital has both funds and independent technology, and does not require joint ventures with Chinese companies. They are just to reduce labor costs. Moreover, they still put the design abroad and spread it to their Chinese companies through the Internet.

Second, the internal environment analysis
1. The domestic self-distribution rate is less than 80%. Among them, the supply of medium and low-grade molds is over-demand, and the self-distribution rate of medium and high-grade molds is less than 60%

2. The organizational structure, product structure, technical structure and import and export structure of the enterprise are not reasonable enough. Most of China's mold production plants are self-produced tooling workshops (factories), and most of the professional mold factories are "big and complete" and "small and complete" organizational forms. Most of the foreign mold companies are “small and specialized”, “small and fine”; the mold self-production ratio is as high as 50%, and more than 70% of foreign products are commodity molds. The proportion of large, precise, complex and long-life molds in domestic molds is only about 30%. More than 50% abroad. The ratio of imports and exports was 4.1:1 in 2003; net imports after import and export were US$1.03 billion, the country with the largest net imports.

3. The level of mold products and production technology are generally much lower than the international advanced level, while the mold production cycle is much longer than the international advanced level. The low level of product is mainly reflected in precision, cavity surface roughness, life and mold complexity; low level of technology is mainly in design, processing, process equipment and so on.

4. The development capability is weak and the economic efficiency is not good. The proportion of technicians in China's mold enterprises is relatively low and the level is low. Not paying attention to product development, it is often in a passive position in the market. The average annual production value of molds per employee in China is about 10,000 US dollars, while the developed countries in the mold industry are mostly 15-20 million US dollars, and some even reach 250,000-300,000 US dollars. As a result, China's mold enterprises have poor economic returns, mostly meager profits, and state-owned enterprises have overall losses and lack of stamina.

5, mold standardization level and mold standard parts use coverage is low. The coverage rate of mold standard parts in foreign advanced countries is over 70%, and the coverage rate of domestic mold standard parts is only about 45%.

6. Compared with the international advanced level, the management of mold enterprises is lagging behind technology. The backwardness of technology is easy to be discovered, and the backwardness of management is easily overlooked. Most mold companies in China still use the past workshop management model. There are not many real modern enterprise management.  

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