Analysis of fire pump self-test mode in fire water supply system (with photos)

Abstract: The way to self-test fire Pump speed is analyzed. Self-test methods can be divided into constant-speed self-test mode and low-speed self-test mode, in which low-speed self-test mode there are soft-start method and frequency conversion method. Through the comparison and analysis of the two self-test methods of fire pump, the technical requirements of fire pump self-test are pointed out, which provides some technical basis and guarantee for the application of fire pump self-test mode. Keywords: fire pump self-test mode (automatic inspection) low-speed self-test self-test speed 0, Foreword Fire water is an important component of water fire extinguishing system, fire pump and fire water supply is the key equipment. In the fire water supply system, the reliability of the fire pump water supply directly determines the success of fire extinguishing. Building fire water supply equipment in operation has a common feature, that these devices usually rarely run, but need to be put into use once the fire extinguishing. However, due to long-term use of these devices, they may not be able to guarantee the normal operation of the equipment when the fire is extinguished. Among them, the fire pump is no exception. In order to strengthen the reliability of fire pump water supply, Shanghai Municipal Engineering Construction Standard "Civil Building Water Fire Extinguishing System Design Code" (DGJ08-94-2001) for the first time in the country raised the self-test fire pump. The rules stipulate that super high-rise buildings, a class of high-rise public buildings fire pump should be set self-test device. Another revision in the "Code for Fire Protection of Buildings" also proposed: fire water supply equipment must have automatic inspection function. Fire pump self-test that is automatically patrol, it is in the set time period to automatically start the fire pump, fire pump operation to be checked. The purpose of fire pump self-test is to increase the reliability of fire pumps to ensure the overall reliability of fire water supply system. The use of fire pump timing self-test device is conducive to keep abreast of the actual performance of the fire pump to solve the rust pump fire stuck stuck to maintain a good fire pump conditions, but also conducive to the intelligent fire management system. It is of certain significance to improve the safety and reliability of fire water supply system. 1, fire pump self-test mode 1.1 often-speed self-test mode Constant speed self-test mode, also known as power frequency self-test mode. It is a regular fire pump to run at rated speed after a period of time to automatically stop the pump. Figure 1, Figure 2 for the constant speed self-test pipeline design. In order to ensure self-test fire pump operation pressure does not cause damage to the system, the fire pump must be the original inlet and outlet pipe to adjust and perfect. In the fire pump water tank from the fire in the way, should set up a bypass pipe on the outlet pipe. Self-test open the solenoid valve on the bypass pipe, fire pump self-test operation of the water discharge from the bypass pipe to the fire pool, close the solenoid valve after the completion of self-test, restore the original normal working condition. In the fire pump from the municipal water supply pipe water way, should also consider self-test overpressure. At this point, set aside the bypass pipe in the fire pump out of self-test, open the solenoid valve, so that the water back to the inlet pipe. After running overpressure, drain the system from the relief valve to the outdoor ditch. At the same time, in order to prevent secondary pollution to the municipal water supply, a backflow preventer must be installed on the suction pipe of the fire pump. 1.2 low-speed self-test mode Low-speed self-test mode is also one of the fire pump regular inspection. Fire pump in the self-test is a unique low-speed operation, it does not have to fire water distribution network to make major changes (see Figure 3). In the low-speed self-test mode, the fire pump speed is low, the water pressure is small. According to the different control methods, can be divided into soft starter method and frequency conversion method. 1.2.1 Soft starter method It uses the soft starter to control the fire pump self-test, without regard to buck start. Within the pre-set period, according to the preset soft starter operation mode fire pump self-test. This mode of operation is controlled by the soft starter fire pump start-up phase, that is, fire pump timing soft-start technology (SSD). It is a short time, usually about 10 s. The entire process using programmable control technology (PLC) to achieve, in order to achieve fire pump always maintain a good state of readiness. Shanghai Building Products are now recommended atlas "XZW series of fire self-test and pressure water supply equipment, XW series of fire regulator equipment installation" (2000 Shanghai S / T - 102), the fire self-test is the use of soft starters method. 1.2.2 Frequency Conversion Method This method is to start the inspection subroutine by the inspection cycle clock in the PCL and output a lower frequency from the inverter to drive the fire pump. Normally, the speed at which the fire pump is controlled is about 300 r / min. Because of its rotational speed is far lower than the rated speed of the fire pump, so the system will not appear larger supercharging, fire water supply system can use the original pipeline. In the inspection process, the inverter starts feeding from zero Hz, fire pump start also relatively smooth, fire pump no mechanical impact, fire pump speed to keep the impeller rotation but no water critical condition, will not cause the system tube Network overpressure. Backflow preventer set with Figure 2 with. 2, fire pump analysis of the two kinds of self-test methods and comparison 2.1 fire pump self-test method Fire fire water supply system for the daily test provides a way. In the fire pump self-test, not only to prevent corrosion pump fire stuck, but also the motor overload, short circuit, overvoltage, lack of phase, undervoltage, overheating alarm. Fire pump self-test to improve the management level of the system after all, is a technological progress. In the two kinds of fire pump self-test mode, can reflect the self-test on the fire pump maintenance, but low-speed self-test mode only run a start-up fire pump in the initial stage can not fully reflect the actual operation of the fire pump in the future Condition. In addition, the fire pump self-test results back to the fire control center, the need for artificial to make further judgments. Therefore, self-test fire pump can not completely replace the manual fire pump maintenance and management. 2.2 Analysis of self-test mode Constant speed self-test mode in a certain period of time to simulate the actual conditions of fire water. The test is the start of the fire pump, the normal operation of the entire process. In the pipeline design needs to be improved. The most important thing is to prevent the solenoid valve on the bypass pipeline failure, must be done in the self-test open, self-test is completed in time to close. Low-speed self-test mode does not need to make changes to the fire pump piping, but the test is only a normal phase of the fire pump in a phase. Fire pumps can be divided into direct start and indirect start, large power need to start indirectly. Indirect start with Y / â–³ buck start, auto buck start, start the soft starter and so on. In the fire pump operation, the start of the soft starter is only a pre-fire pump operation, followed by normal operation. The frequency conversion method also failed to run to the power frequency stage. However, to prevent the fire pump corrosion, low-speed self-test method or have a certain role. Relatively speaking, it features low-frequency drive, low-speed rotation, low-power operation of the device. 2.3 Comparison of self-test mode Self-test mode in the fire pump, the normal self-test mode and low-speed self-test methods are in the fire pump maintenance has played a certain role. From a maintenance management point of view, they are all used in fire water systems. Relatively speaking, the regular self-test mode can reflect the actual operating conditions of the fire pump. From the fire pump fault causes point of view, fire pump long-term failure caused by the pump shaft is not the main bite. Motor starting incomplete conditions less problems, so overemphasizing the operation of the fire pump complete condition, its significance is not great. Normal speed self-test mode applies to fire pump water from the fire water tank, the design should be reasonable to consider the layout of the pipeline. The method of Fig. 2 has some problems in operation, and can quickly cause overpressure. It is not suitable for application in engineering. The self-test mode and low-speed self-test methods have their own characteristics. Although the low-speed self-test mode of operation of the fire pump is not comprehensive, but the fire pump piping design no special requirements, basically applicable to fire pump self-test technical requirements. It is more suitable for fire pump water directly from the municipal pipe network situation. The main features of two kinds of self-test comparison shown in Table 1. Through the analysis and comparison can be seen that when the fire pump from the fire water tank, should choose to use self-test mode or low speed self-test mode (see Figure 1 and Figure 3); when the fire pump water from the municipal water supply pipe, it should be used Low-speed self-test method, the use of frequency conversion method or soft starter method can be (see Figure 3). 3, the technical requirements of fire pump self-test Fire pump self-test as a new technology in the fire water supply system, no matter what kind of self-test methods are required to have certain technical requirements for protection, to make it perfect and reliable. (1) fire pump self-test methods are required to use PLC control. Self-test cycle is generally set at 10 ~ 15 d, each self-test run time should be 5 ~ 10 min. Fire water supply system should conduct a comprehensive test every year, the fire pump should be carried out (normal conditions) test. This is because the best self-test fire pump conditions can truly reflect the actual operation of the fire pump conditions. (2

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